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Since
its foundation, Makai has performed several engineering services,
fully satisfying its customers, by meeting the challenging deadlines
and demanding requirements of specific projects such as:
· Complete
engineering design of a special mechanical testing machine
for umbilical cables.
· Manufacturing
process analysis and modification of the industrial equipment
for the experimental production of the STU prototype. (Steel
Tube Umbilical)
· Industrial
consulting on the manufacturing, engineering, and production
of umbilical cables for the offshore field.
· Preparation
of the User’s Manual technical documentation for handling
subsea control umbilicals.
· Technical
documentation and procedures for ISO 9001 special processes.
· Technical
documentation for the fabrication of subsea umbilical accessories.
· Engineering
design of special terminations and watertight hang-off system
for a subsea electro-optical cable for a South China Sea project.
· HV
underground power cable installation routing between V. Medeiros
and Tucuruvi substations.
· HV
power cable installation accessories design for the Termorio
powerplant substation.
· Installation
procedure of the special splittable armour pot of the submarine
power cable linking the platforms PNA-1 and PNA-2 at the Namorado
Field.
· Mechanical
failure analysis of high voltage insulators.
· Electro-optical
subsea cable termination assemblage on board SAIPEM 3000 vessel
in Singapore.
· HV
power cable aerial installation accessories design for Mexicalli.
· Final
inspection and technical documentation verification of workover
umbilicals.
· Electro-optical
subsea cable hang-off installation on the fixed platforms
Panyu 4-2 and Panyu 5-1 in the South China Sea.
· Electro-optical
subsea cable watertight hang-off installation on the FPSO
of the Panyu project, South China Sea.
· Accessories
design for the repairing service of the HV transmission line
crossing Colombo Salles bridge in Florianópolis.
· Field
measurement of the MV underground power cables circuit length
inside CST premises.
· Modification
of a test rig for simulating a pull-in operation of a subsea
umbilical.
· Compilation
of Technical Installation Documents of a OPGW cable.
· Design
of accessories for the installation of a 138 KV cable for SETD
Leblon
·Engineering Installation Design of HV Power Cables 230 kV San Francisco Hydroelectric Power Station - Ecuador
· Complete
engineering design of a special mechanical testing machine
for umbilical cables.
Description: The
job included the conceptual, basic, and engineering design with
all manufacturing drawings for the construction of a computer
controlled mechanical testing lab machine for tensile tests on
subsea umbilical cables. With a tensile load capacity of 200 metric
tons the machine is capable of performing tensile tests coupled
with bending over a curved path, according to API 17E standard
and meeting particular requirements set forth on Petrobrás
technical specifications.
Customer: Pirelli
Cabos S.A.
Year: 1999
- 2000
· Manufacturing
process analysis and modification of the industrial equipment
for the experimental production of the STU prototype. (Steel
Tube Umbilical)
Description: The
initial phase of this project included a technical analysis of the
existing industrial equipment to evaluate the feasibility of manufacturing
a experimental STU (steel tube umbilical). During the final phase
the mechanical parts were custom designed, fabricated and assembled
into the industrial equipment, culminating with the experimental
STU prototype fabrication.
Customer: Pirelli
Cabos S.A.
Year: 2000
· Industrial
consulting on the manufacturing, engineering, and production
of umbilical cables for the offshore field.
Description: Modification
of the industrial lay-out and arrangement of the umbilical cables
factory. Implementation of the revised procedures for production
planning aiming at the fulfillment of production schedules and deadlines
negotiated with customers. Introduction of industrial processes
improvement for increasing overall product quality.
Customer: Atrinylox
do Brasil Indústria e Comércio Ltda.
Year: 2000
- 2001
· Preparation
of the User's Manual technical documentation for handling
subsea control umbilicals.
Description: Elaboration
of specifications and procedures for the transportation, storage,
and handling of subsea umbilicals, including recommendations and
special care during the overboarding, deployment, and installation
of these special cables, meeting customer's Quality System basic
philosophy, and following specific guidelines from API, ISO, IEC
and Petrobrás. A total of 18 technical documents were prepared
for Barracuda & Caratinga, KBR Halliburton's project.
Customer: Pirelli
Energia CSB / KBR Halliburton
Year: 2001
- 2003
· Technical
documentation and procedures for ISO 9001 special processes.
Description: Translation
to English of the customer's technical Quality System document dealing
with mechanical fabrication special processes.
Customer: Galeão
Indústria Metalúrgica LTDA.
Year: 2002
· Technical
documentation for the fabrication of subsea umbilical accessories.
Description: Revision
of technical specifications about mechanical fabrication processes
and surface treatment for corrosion protection for subsea umbilical
accessories, according to international standards(ISO; ASTM; API;
etc.)
Customer: Pirelli
Energia CSB / KBR Halliburton
Year: 2002
- 2003
· Engineering
design of special terminations and watertight hang-off system
for a subsea electro-optical cable for a South China Sea project.
Description: Conceptual
design, detailed engineering design, procurement, fabrication inspection,
assembling try-out, and acceptance leakage tests of an anchoring
system and watertight termination for the submarine optical power
cable interconnecting the fixed platforms PY 4-2 and PY 5-1 with
the FPSO Hai Yang Shi Yon III, in the Devon Energy China oil field
of Panyu, in the South China Sea.
Customer: Pirelli
Energia CSB / Saipem Asia / Devon Energy China
Year: 2002
- 2003
· HV
underground power cable installation routing between V. Medeiros
and Tucuruvi substations.
Description: New
routing of the underground HV transmission line between substations
Vila Medeiros and Tucuruvi in S. Paulo. Field measurement and evaluation
of the actual installation conditions.
Customer: Pirelli
Energia CSB / AES Eletropaulo
Year: 2002
- 2003
· HV
power cable installation accessories design for the Termorio
powerplant substation.
Description: General
arrangement of the HV cables inside the powerplant building. Design
of accessories for fixing the cable according to customer's philosophy.
Customer: Pirelli
Energia CSB / Alstom Power
Year: 2002
- 2003
· Installation
procedure of the special splittable armour pot of the submarine
power cable linking the platforms PNA-1 and PNA-2 at the Namorado
Field.
Description: Field
inspection and evaluation of the submarine power cable anchoring
system on the PNA-1 and PNA-2 fixed platforms in the Namorado oil
field. Elaboration of the field installation instructions for the
replacement of the cable anchoring boxes.
Customer: Pirelli
Energia CSB / Petrobrás
Year: 2002
- 2003
· Mechanical
failure analysis of high voltage insulators.
Description: Engineering
analysis of the cracks occurred in polymeric HV insulators during
installation. Recommendation for the physical modeling of the system
and analysis by finite element methods.
Customer: Pirelli
Energia CSB / Alstom Power.
Year: 2003
· Electro-optical
subsea cable termination assemblage on board SAIPEM 3000 vessel
in Singapore.
Description: Field
assembling of the termination of the submarine optical power cable
including the cable cutting and end connector assembling on board
SAIPEM 3000 ship, at the Sembawang Shipyard, in Singapore.
Customer: Pirelli
Energia CSB / Pirelli Cavi / SAIPEM Asia / Devon Energy China
Year: 2003
· HV
power cable aerial installation accessories design for Mexicalli.
Description: Mechanical
design of accessories for fixing the HV cable onto the post in the
aerial / underground interface of the CFE - Comision Federal de
Electricidad - HV transmission line in Mexicalli, Mexico.
Customer: Pirelli
Energia CSB / CFE México
Year: 2003
· Final
inspection and technical documentation verification of workover
umbilicals.
Description: Verification
of the Data Book on the fabrication process of the workover umbilical.
Final factory inspection of the supply lot.
Customer: Weatherford
Indústria & Comércio LTDA.
Year: 2003
· Electro-optical
subsea cable hang-off installation on the fixed platforms
Panyu 4-2 and Panyu 5-1 in the South China Sea.
Description: Field
service assistance during the installation and deployment of the
submarine optical power cable on the bottom of the ocean by SAIPEM
3000. Cable hang-off installation on the PY 4-2 and PY 5-1 fixed
platforms of the Panyu Project in South China Sea, according to
Makai's written instructions.
Customer: Pirelli
Energia CSB / Pirelli Cavi / SAIPEM Asia / Devon Energy China
Year: 2003
· Electro-optical
subsea cable watertight hang-off installation on the FPSO
of the Panyu project, South China Sea.
Description: Field
service for the final installation and hook-up of the submarine
optical power cables interconnecting the fixed platforms PY 4-2
and PY 5-1 with the FPSO Hai Yang Shi You III, in the Panyu Oil
Field Project. Preparation of the cable termination and final
HV tests and commissioning of the system in the South China Sea.
Customer: Pirelli
Energia CSB / Pirelli Cavi / SAIPEM Asia / Devon Energy China
Year: 2003
· Accessories
design for the repairing service of the HV transmission line
crossing Colombo Salles bridge in Florianópolis.
Description: Design
of accessories for fixing the new HV transmission line installed
along the Colombo Salles Bridge – Florianópolis – SC,
replacing the cable consumed by a fire in the bridge.
Customer: Pirelli
Energia CSB / CELESC
Year: 2003
· Field
measurement of the MV underground power cables circuit length
inside CST premises.
Description: Field
measurements of the MV underground power cables circuit length using
a GPS device and metric tape inside Companhia Siderúrgica
de Tubarão premises. Comparison of the circuit length as
measured in the field with the values extracted from the drawings.
Customer: Pirelli
Energia CSB / Companhia Siderúrgica de Tubarão
Year: 2004
· Modification
of a test rig for simulating a pull-in operation of a subsea
umbilical.
Description: Engineering
design and fabrication of a special equipment and mechanical devices
for the modification of the test rig of the IPT Vehicles and Components
Laboratory, Makai's technical partner, to enable the pioneering
simulation in the laboratory of the final phase of the pull-in operation
of a umbilical and its accessories represented by the positioning
of the bend stiffener centralizer inside the "I-tube".
The full installation load was applied to the umbilical sample during the simulation
meeting the technical requirements set forth by Petrobrás, as part of
the Umbilical Qualification Program for the Albacora East oil field.
Customer: Major
Umbilicals Manufacturer
Year: 2004
· Compilation
of Technical Installation Documents of a OPGW cable.
Description: Compilation
and organization, in a "Data Book" format, of all optical
measurements made by the client upon the field installation completion
of OPGW cables on the following CHESF routes : Sobral III– Fortaleza
II; Cauípe diversion; Russas II – Mossoró II;
Banabuiú – Russas II; Messias – Recife II.
Customer: Pirelli
Energia CSB / CHESF
Year: 2005
· Design
of accessories for the installationof a 138 KV cable for SETD
Leblon
Description: Study
and definition of the route of the HV 138 KV electrical cable and
its fitting accessories for the Leblon Power Transmission and distribution
Sub-station
Customer: Pirelli
Energia CSB / ABB / Light Rio
Year: 2005
· Engineering design of accessories and devices for the installation of HV Power Cable Lines 230 kV for the San Francisco Hydroelectric Power Station Project in Ecuador
Description: Route definition of the HV lines from the SF6 switches to the transmission towers.
Manufacturing drawings of all accessories and special devices for the installation of the HV power cable lines for the San Francisco Hydroelectric Power Station Project in Ecuador.
Preparation of the technical documentation and and assembling instructions of all installation accessories.
Customer: Prysmian Energy CSB / Vatech Hydro Brasil / Hidropastaza
Year: 2005 - 2006
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